Machines – Simem

RHYNO

. RHYNO Twin shaft Mixer

Simem Twin-shaft mixers – a market benchmark thanks to 40 years and thousands of units manufactured to serve the global demand for concrete production.

The next generation of SIMEM mixers has arrived and we welcome the RHYNO!

Simem, known for quality and unquestioned reliability. The RHYNO twin shaft mixer boasts a robust design, user friendly paddle adjustment, and DYNA-FLOW mixing action. This prescribed combination of engineered features extends the lowest maintenance cost per cubic yard, or cubic meter, of concrete produced.

. An Innovative Design

RHYNO twin shaft mixers are lined with stud-mounted high wear resistance liners. RHYNO paddles and arms are bolted to the twin horizontal shafts. The bolt on arm design allows for a various paddle positions to accommodate a variety of mix designs and ease of paddle adjustment.

This method and engineering technology also provides an optimized mixing result.

. Capable for a Range of Capacities

RHYNO twin shaft mixers range from 1 yd3 to 3.5 yd3 of compacted concrete output.

RHYNO twin shaft mixers produce best in class conventional, SCC, RCC, and dry-cast concrete.

. Dyna Flow

THE MOST INNOVATIVE ARMS-PADDLE MIXING SYSTEM ON THE MARKET!

Cutting edge Fluid-Dynamic simulation was used to support the design of paddle profiles and arm connection points. In partnership with a leading Italian University, mixing action was optimized to deliver further mixing advantages for concrete producers, which include:

Improved mix result for small sized aggregate
Reduced mixing time
Reduced wear on paddle connection points
Less intensive mixer cleaning

MSO

DESIGN

. An Innovative Design

All mixing tanks of the Simem MSO twin shaft mixers are fully lined with high resistance tiles. Paddles and arms are bolted on two primary mixing shafts. The mixing arm design allows for different configurations to accommodate specific recipe applications. Hydro-dynamic engineering contributes to mixing paddles and arms reduce wear. This research and engineering technology also provides an optimized mixing result.

DESIGN

. Capable for a range of capacities

MSO mixers are available from 1.5 yd³ to 12 yd³ of concrete output. All MSO twin shaft versions are suitable for standard WET & SCC concrete, RCC concrete, and MASS concrete (with large aggregates).

DESIGN

. 94% Efficiency

Simem MSO twin shaft mixers are equipped (as standard) with high efficiency planetary type gearboxes with a mechanical efficiency of up to 94%. Integrated oil cooling systems guarantee a proper working temperature which extended gearbox life and reduce maintenance costs.

DESIGN

. Automatic Greasing System

All Simem MSO mixers are equipped (as standard) with four special labyrinth mixer shaft seals. Seals are constantly lubricated by an electric drive grease pump with sensors to ensure proper functioning.

MDC

DESIGN

. Continuous Flow Concrete Mixer

Simem MDC Continuous Flow Mixer adopts the recognized twin shaft mixing technology which is specifically designed for Zero Slump Concrete and Roller Compacted Concrete (RCC).

Completely protected with wear liners and Ni-Hard cast iron paddles, hydro-dynamically designed to reduce wear and provide optimized mixing results, MDC versions have proven very useful for pumpable slurries, road pavements, and applications for treatment of industrial solid waste.

DESIGN

. 94% Efficiency

Simem MDC twin shaft mixers are equipped (as standard) with high efficiency planetary type gearboxes with a mechanical efficiency of up to 94%. Integrated oil cooling systems guarantee a proper working temperature which extends gearbox life and reduces maintenance costs. The MixerMind^TM system provides complete surveillance of the mixing operation. The system provides service reminders and alerts upon the detection of abnormalities to avoid potential damages to mixer and its components.

DESIGN

. Automatic Greasing System

All Simem MDC mixers are equipped (as standard) with four special labyrinth mixer shaft seals. Seals are constantly lubricated by an electric drive grease pump with sensors to ensure proper functioning.

XENTRIX

DESIGN

. Exclusive Design

The design of Simem Xentrix planetary mixers has an off-center positioning of the main mixing arms for central charging of cement, water, and additives which makes it a leader in its class with the best possible mixing action. The mixing is highly efficient due to the integrated action of central satellites (1 or 2 depending on the model) in planetary rotation for a centrifugal effect. An innovative system which distributes water in a 360° umbrella pattern adds to mix efficiency and consistency.

DESIGN

. Mixing Paddles and Tank

Mixing paddles are made of cast iron or combination of a cast iron core lined with wear resistant rubber material, which optimizes the material flow.

Designed for optimal wear resistance, the tank is lined with interchangeable wear liners. A floor with a flexible configuration makes it possible to re-position the bolted liners, allowing for future discharge door addition. Oversized inspection doors ease access for maintenance, while inspection doors remain in tack.

SUN

DESIGN

. Planetary Concrete Mixer

Compulsory mixing action guarantees the most homogeneous mix in minimum mixing time. Steadfast design and quality build materials allow SUN mixers to address a variety of mixing applications for various production processes. Complete plants for truck mixers to precision concrete, recasting factories, mobile plants, construction site plants, and special mixing processes (powders, waste treatment, chemical components, etc.), SUN mixers are proven performers.

DESIGN

. Mixing Efficiency

The mixing flow efficiency is due to the central stars in planetary rotation combined with different peripheral scraping shovel. The tank is internally covered by interchangeable panels made of wear resistant material, while the mixing paddles are manufactured with a Ni-Hard cast iron.

BETONWASH

A NEW RECLAMATION SYSTEM

BETONWASH is the definitive solution for reclamation of excess concrete and slurry water from cleaning of trucks, pumps, mixer, buckets, etc.

It separates solid materials over 0.15 mm diameter from the water through a spiral system rotating inside the inclined drum.

Slurry water is discharged from the BETONWASH by overflow into storage tanks and can be reused in the production of concrete or pumped into the WATERWASH.

WHY CHOOSING BETONWASH

Some advantages that make the BETONWASH the best choice are:

Extraction of solid materials through a spiral system without the use of any filters often found in reclamation systems.
Two models available with capacity of 10 or 25 m³/hour.
Concrete can not get in contact with the drive unit ensuring mechanical integrity.
Minimal wear of surfaces inside the inclined drum due to the low rotation speed and of the extraction spiral and the use of residue aggregate as a wear liner.
With a wide variety of possible configurations, BETONWASH will fit any plant and site

HOW DOES THE WHOLE SYSTEM WORK

1. The process begins with the mixer or truck washout.
2. Extra concrete is diluted with clean water through pipes
3. The diluted concrete is discharged into the hopper, equipped with conveying pipes
4. BETONWASH works automatically until the complete extraction of aggregates (up to 0.15 mm)
5. The system periodically starts the agitator to avoid the settlement of fine materials
6. Slurry water is received from the WATERWASH from a specific deposit tank
7. WATERWASH separates water from concrete generating a “cake” of aggregates that can be reused in the concrete production
8. Clean water can be reused in the plant for site activity
9. A PH adjustment is available to check water conditions