Plants – Simem

Semi Mobile Batching Plant – EAGLE

Transportable with standard trucks or containers

Production range
from 70 to 180 m3/h

Aggregate storage from 40 to 260 m3

Aggregate storage capacity
from 40 to 260 m3

Highly resistant anti-wear liners all over the materials flow areas

Reliability - EAGLE

The EAGLE ready-mix concrete plant is known for its reliability and excellence. A robust structure and high-quality components make EAGLE a versatile facility. Easy to transport and even easier to assemble, the EAGLE concrete production plant arrives on site already pre-assembled and pre-wired to minimize operations. The Eagle plant range and the available options make it ideal for large volumes of concrete such as in the case of civil works.

Easy Transport - Mobile unit

All EAGLE plants are pre-wired and pre-assembled, and they can be moved from site to site with standard trucks or stored in containers.

Twin Shaft Mixer - RHYNO

The RHYNO and MSO series of twin shaft mixers offer a wide range of output capacities from 1 to 4.5 m³ with the ability to produce anything from conventional concrete to SCC and RCC with oversized aggregate. SIMEM mixer are known for their reliability, unquestioned durability, and output of high-volume concrete production. SIMEM twin shaft mixers boast a strong design, easy maintenance, and high-quality components This combination of engineered features provides the lowest possible maintenance cost per cubic meter of concrete produced.

Nexus

NEXUS aggregates modular system is a bolt-together structure that can be modified at any time regarding the number of aggregates and storage capacity. Eagle models 2500, 4000 , 5000 and 7000 are also available in MASTER version with aggregates bins sized with compartments 3,8 mts wide for an easy loading by dumper or HD wheel loader.

Concrete Pillars

Steel Legs

Steel Mobile Foundation

Plant Overview - Modularity

The aggregate module is made with a modular concept and can therefore be made expandable by adding additional modules as a priority to expand the number of hoppers available and therefore the types of aggregates.
Regarding the storage capacity of aggregates, you can switch easily from the basic conﬁguration of 80 cubic meters to the conﬁguration of 180 cubic meters.

Automation - Simem@tic 3.0

SIMEM@TIC is an automation control system with a friendly interface that displays all essential plant operation information. A full process sequence view (loading, weighing, recipe, discharge, washing, production listing, pending orders) with self-adjusting software for a predictable and repeatable outcome. All production data is recorded and stored in SQL database format providing detailed record of concrete production.

Semi Mobile Batching Plant – ZINGO

DESIGN

. Fast Moving and Modular Design

SIMEM range of dry ready-mix concrete installations include Zingo plants: a range of semi mobile dry batching plants. Following a modular concept, ZINGO plants achieve a flexibility that other batching plants cannot achieve in terms of layout and specifications, with an hourly capacity that goes from 40 to 100 m3 depending on the model.

DESIGN

. Easy Transport

Compact, prewired plant, ready for erection and installation on site in less than one day. ZINGO requires very easy foundations, is transportable by standard trucks or 40″ containers and designed to reduce at minimum erection and disassembling works

DESIGN

. Innovative Dry Solution

Multi batches system to have more accuracy in concrete formula with a higher level of performance. New cement extraction system along with a 3.000 lts weigher for a very high working volume and suitable for a wide range of applications in multi batches. Fast delivery with a shorter screw conveyor. Easy maintenance with service floors on 3 sides of conveyor chute.

DESIGN

. Simem@tic 3.0 Dry

The automation system specifically designed for dry plants that offers a simple and quick interface to control the production process.

Simem@tic 3.0 dry is available for model Four and Linear only.

Stationary Batching Plant – WETBETON

Modular Batching Plant

WETBETON batching and mixing plants are state of the art for concrete production. NEXUS aggregates hoppers are together with the mixer, the central component of the plant; key features of NEXUS hoppers are availability in different sizes and capacities, high modularity, possibility of expansion, high inclination of bin walls and cones (for a proper material flow), prevision for liners, full galvanization, industrial production with highest standard processes.

Aggregates

The aggregate receiving hoppers can be of different types depending on
the space available and the customer’s needs.

Underground

Underground fully overdrive or partially overdrive (25 m³)

Above ground

Above ground
semi-driveable (25 m³)

Wheel Loader hoppers

Hoppers for wheel loaders
(up to 10 m)

The aggregate conveyor belts can be combined depending on the
available space and the customer’s needs.

Conveyor Belt

Radial movement for automatic distribution of aggregates

Elevator

Inclined belt together with the distributor above the aggregate bins

Distributor belt

Bucket elevator together with the distributor belt to optimize small spaces

Aggregates storage hoppers

In addition to the main mixing body, the other key component is the NEXUS hoppers: available in different sizes and capacities, they are highly modular. The NEXUS system allows for maximum flexibility in configurations, both in terms of number and capacity for each compartment. Just like Lego, the modules are joined together with bolts, and therefore they can be modified/moved more easily. The structure is entirely galvanized and meets the highest industrial standards in terms of quality and performance.

Silos

We realize solutions for bulk materials handling and storage. We supply a wide range of vertical storage as monolithic or bolted panels solutions with volume and quantity based on the project needs. All silos are fully equipped with sensors, fitlers and fluidifications

Powders Transfer

We supply a wide range of screw conveyors depending on the application and on the type of powder to transport. We provide also pneumatic transfer solutions to handle powders from big silos to silos OR from wagon to silos OR from port storage to barge storage…

Aggregates Dosing & Transfer

The weighing of the aggregates is done very accurately by mean of electronic load cells; the process can be cumulative on a single weighing hopper with an extracting belt conveyor, or alternatively through individual scales for each aggregates type. The aggregates transfer system from the weighing hopper to the mixer, can be processed through skip hoist to minimalize the footprint or with inclined belt conveyors.

Dosing Process

The cement is transported from silos through screw conveyors while the additives arriv from the appropriate containers. The water is added through appropriate pipes. Everything is dosed according to the recipe and discharged by gravity.

Mixing

WetBeton plants, combined with our planetary or double-axis mixers, allow us to adapt the plant configuration based on the characteristics of each construction site in terms of capacity and typology. The design of Simem XENTRIX planetary mixers has a patented central charging solution for cement, water, and admixtures which makes it a leader in its class with the best possible mixing action. The Simem RHYNO horizontal twin-shaft mixer represents excellence in the field of mixing thanks to a robust design, intuitive paddle adjustment and mixing action with the innovative DYNA-FLOW technology.

Concrete Discharge

We provide different solutions for the concrete discharge. Especially in precast and RCC production, holding hoppers are one of the main solutions. Standard cones are available for discharge into truck mixer or bucket.
Verschiedene Lösungen für die Betonverladung sind verfügbar.
Nachbehälter (meist in der Fertigteilindustrie verwendet) oder diverse
Auslasstrichter die sich an die Anforderungen des Kunden richten.

Concrete Distribution

For applications in the precast industry, Simem has developed over the years a series of highly reliable machines for the transport and distribution of concrete. The Pelican wagons can be developed on a double line to be loaded by two mixers. They travel at a speed of 180 m/ minute and have a capacity of 1 to 3 m³. They unload the material through a rotating movement and are controlled by a PLC system. A washing station is also available.

Simem@tic 3.0

SIMEM@TIC is the automation control system with a friendly interface which displays all essential plant operation information. A full process sequence view (loading, weighing, recipe, discharge, washing, production listing, pending orders) with self-adjusting software for a predictable and repeatable outcome. All production data is recorded and stored in SQL database format providing detailed record of concrete production.

Stationary Batching Plant – TOWER BETON

DESIGN

. Innovative Design

The SIMEM TOWER BETON series of vertical batching and mixing plants represent the state of the art technology for industrialized concrete production. The design of the Beton Tower’s square frame is innovative and includes many improvements from the traditional cylindrical frame like:

• Hot dip galvanization of all support structures and aggregate bins, reducing maintenance costs and increasing lifetime of the plant.
• Optimal positioning of dosing gates under aggregate bins, reducing wear considerably compared to a cylindrical tower.
• A ﬂat surface on the outside allows for a wide selection of claddings to protect against climate, as well as important requirements from authorities to meet architectural and environmental guidelines.

DESIGN

. Modularity and Flexibility

3 floors connected by a staircase

Top Level: aggregate loading level; capacity from 130 to 600 m3; 4 to 8 fractions.
Middle Plan: dosing equipment for aggregate, cement, powders, water, additives
Lower floor: mixing platform, up to 2 mixers, planetary or twin shaft.

DESIGN

. Tailor Made Engineering

The SIMEM TOWER BETON series’ structure of the vertical batching and mixing plant is dimensioned to support the aggregate storage bins and can be optimized in terms of space for:

storage of clean water and additives tanks;
electrical panels;
concrete laboratory;
a warehouse for spare parts and equipment storage for efficient management of the plant

DESIGN

. Automation - Simem@tic 3.0

Simem@tic is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

Familiar Windows operating environment with SQL database
Flexible reporting and backup functionality
Real time flow correction for each material
PC/PLC based

Semi Mobile Batching Plant – JUMPER

DESIGN

. Mobility & Performance

Simem Jumper is a new line of compact mobile plants suitable for small precast operations and numerous other applications, especially for cases where mobili-ty is a main deciding factor. The key features of these plants are the compact construction, the fast instal-lation and mobility as well as the advantage that civil works are not required.

DESIGN

. SUN Planetary Mixer

The JUMPER 450, the smallest JUMPER plant, is equipped with a SUN 451 planetary mixer, which has an output of 0.35 m3 compacted concrete per batch. Cement scale, metered water and an aggre gate dosing device are standard.
The JUMPER 750 offers a SUN 751 with output of 0.5 m3 per batch.

DESIGN

. MSO Twin Shaft Mixer

The JUMPER 1500 and 2000 plants are equipped each with an MSO twin-shaft mixer, with an output capacity of 1.0 respectively 1.25 m3 per batch. Different to the JUMPER 750, these plants are equipped with a double aggregate dosing device and a water scale

DESIGN

. Simem@tic MEGA +

The JUMPER 1500/2000 are equipped with the SIMEM@TIC MEGA+, with a very powerful archive and data management as well as the creation and print-out of delivery notes, an automation system which has been designed for the control of ready-mix concrete plants.

DESIGN

. Modularity and Flexibility

Jumper can also be easily insulated to avoid weather conditions to interfere with production.

DESIGN

.Easy Transport & Assembly

Easy transport and quick assembly are fundamental elements taken into consideration from design to manufacturing of each type of SIMEM mobile plants. JUMPER plants can be moved from site to site with standard trucks and trailers or stored in containers, which makes transportation easy and economical. All JUMPER plants are pre-wired and pre-plumbed, therefore it’s extremely easy and fast to bring the plants from transport to working position.

Semi Mobile Batching Plant – MOBYMIX

DESIGN

. Fast Installing Patented Solution

MobyMix is available in three different capacity sizes ranging from 28 yd3 up to 52 yd3 per hour. The mixing support structure features patented foldable legs and is prepared to support cement, water, and additive dosing weighers.

MobyMix incorporates the Simem SUN planetary mixer, equipped with a planetary gearbox vertically secured to the electric driving motor, concentrating the transmission and driving system to the center of the mixing tank.

DESIGN

. SUN Planetary Mixer

Compulsory mixing action guarantees the most homogeneous mix in minimum mixing time. Steadfast design and quality build materials allow SUN mixers to address a variety of mixing applications for various production processes. Complete plants for truck mixers to precision concrete, recasting factories, mobile plants, construction site plants, and special mixing processes (powders, waste treatment, chemical components, etc.), SUN mixers are proven performers.

DESIGN

. Modularity and Flexibility

SIMEM MobyMix series can be supplied with housing, insulated or not, for the complete plant or specific parts of the plant in order to work with the toughest possible climates!

DESIGN

. Simem@tic 3.0

The automation system specifically designed for dry plants that offers a simple and quick interface to control the production process.

Simem@tic 3.0 dry is available for model Four and Linear only.

DESIGN

. Self unloading Self Erecting

Optional: Mixer support platform and aggregate modules are designed to allow transport on standard trucks. After arrival on site, an extremely easy SELF UNLOADING is possible by means of legs positioning, that will release the truck.
Next step is the SELF ERECTION of the plant by means of two hydraulic cilinders that will lift up the mixing unit to its working position.