Type: Spil

Casting Machine for Brick-Cement Beans- BRICKBEAM

Simem Spil beams production line Brickbeam
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, BRICKBEAM is a  brick-cement beams and lintels system and brick-cement lattice girder beams.

DESIGN

. Layout Legenda

  1. Brick feeder with jib crane for manual loading.
  2. Feeding line of bases and reinforcement.
  3. Initial head including elevator for empty trays
  4. Casting and vibrofinishing station
  5. TOWER curing magazine
  6. Demoulding station
  7. Final head with automatic station for recovering the cleaned trays
  8. Unloading line with jib crane for manual stacking
 
Simem Spil beams production line Brickbeam
Simem_Beams_Production_Brickbeam
Simem Spil beams production line Brickbeam
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Casting Machine for Concrete Beams- CRETEBEAM

Simem Spil beams production line Cretebeam
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, CRETEBEAM is a casting machine for concrete beams, concrete lattice girder beams and concrete lintels.

DESIGN

. Layout Legenda

  1. Initial head, including the elevator for empty formwork
  2. Casting and vibrofinishing station
  3. Tower curing magazine, with 7 levels
  4. Shakeout station
  5. The Clamps are operated by the third operator.

 

Simem Spil beams production line Cretebeam
Simem Spil beams production line Cretebeam
DESIGN

. Designed To Perform

The machinery is designed to produce all-concrete items, specifically lintels and lattice girder beams. Special “U” section metal formwork is used, to contain and mould the concrete until its hardening.

Simem Spil beams production line Cretebeam
Simem Spil beams production line Cretebeam
Simem Spil beams production line Cretebeam

Production Line for Concrete Stones – STONECRETE

Simem Spil Stones production line Stonecrete
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, STONECRETE is the innovative production line for decorative stones and it is designed to meet the needs of the manufacture.

Compact line to produce reconstructed stones, slabs, walls, masonry, steps, edges or veneers.

DESIGN

. Layout Legenda

  1. Concrete dosing
  2. Moulds
  3. Concrete compacting system
  4. Curing chamber
  5. Demoulding station
  6. Packing station

 

 

 

Simem Spil Stones production line Stonecrete
Simem Spil Stones production line Stonecrete
DESIGN

. Tailor Made Design

SIMEMSPIL offers both standard and customized solutions:  manual, semi-automatic or fully-automatic configurations are available according to the requirements of the client . A full range of different wet-cast products can be produced such as slabs, walls, masonry, steps, edges or veneers of different shapes and sizes on a single line.

Stonecrete can be integrated into existing production lines and works with different types of molds like for instance polyurethane, silicon, ABS and steel. The modular system of the entire Stonecrete line allows various combinations and production capacity, depending on the type and quantity of concrete dosing devices and vibration stations.

 

Simem Spil Stones production line Stonecrete
Simem Spil Stones production line Stonecrete
Simem Spil Stones production line Stonecrete

Brick Production System – ELEPHANT

Simem Spil brick production system Elephant
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, ELEPHANT is an highly automated system to produce prestressed linterls in brick-cement.

The system is so well designed it is able to turn out daily: all six prestressing benches, working with a single 3-men team in one 8-hour shift.

 

DESIGN

. Layout Legenda

  1. Palletizing system
  2. Saws Elephant pulling system
  3. Unloading roller bench
  4. Strands coils holder
  5. Casting beds
  6. Bricks pliers
  7. Concrete dosing system
Simem Spil brick production system Elephant
Simem Spil brick production system Elephant
DESIGN

. Brick-Cement Lintels

Brick-Cement lintels feature a reinforced concrete core, embedded into a brick shell. The brick shell consists of a well-aligned set of equal modules, up to 50cm long, in bricks, called “rafter shaping blocks” or “bottom bases”. Brick-cement items have their own specific features. In general:

  • they improve the structure’s soundproofing and thermal insulation
  • they improve the structure’s breathability
  • they improve aesthetics in “exposed” brickwork
Simem Spil brick production system Elephant
Simem Spil brick production system Elephant
Simem Spil brick production system Elephant

Carrousel System – OCTOPUS

Simem Spil carrousel system Octopus

Carrousel system for precast concrete wall panels and floors

This carrousel system is designed and well-tested to industrially produce cement slabs, tilt-up double-slabs and sandwich/solid concrete panels. This highly automated system produces structural precast and curtain, with standardized format, having a modest size, according to the dimension of the steel pallets.

Legenda

  1. Tilting system
  2. Cleaning and oiling
  3. Robot for steel shutters application
  4. Steel reinforcement application
  5. Concrete dosing and vibration
  6. Side shifting cart
  7. Curing chamber
  8. Shutters demolding and finishing station

The carousel system consists of a flat circuit for steel pallets (formworks). Each formwork has overall dimensions of 4 m x 12.5 m, and has a work surface consisting of a single flat metal plate, on which side boards and shuttering are freely laid, up to 20 cm high.
We propose a plant with 48 forms, 40 of which are housed in the store, which consists of 4 towers with 10 levels.

Precast element Production

The typical production of precast elements includes:
Simem Spil carrousel system Octopus
The solid panel, consisting of a solid concrete casting, with 12 cm thickness
The slab, consisting of a concrete plate, max. 6 cm thickness, reinforced with girder lattices up to 20 cm high
The double-slab, consisting of a pair of concrete plates, reinforced with girder lattices up to 20 cm high.
Furthermore, the system is already set up for the production of sandwich panels. The Sandwich Panel consists of three layers, with a final thickness of 20 cm
  • The first layer consists of a 6 cm thick concrete casting
  • onto which is placed an 8 cm layer of light material (polystyrene)
  • onto which is placed a second 6 cm thick concrete layer.
  • Two reinforcement stages and two casting stages are provided for each formwork to produce Sandwich Panels. 
Simem Spil carrousel system Octopus
Simem Spil carrousel system Octopus
Simem Spil carrousel system Octopus