Spil – Simem

Casting Machine for Brick-Cement Beans- BRICKBEAM

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, BRICKBEAM is a brick-cement beams and lintels system and brick-cement lattice girder beams.

DESIGN

. Layout Legenda

Brick feeder with jib crane for manual loading.
Feeding line of bases and reinforcement.
Initial head including elevator for empty trays
Casting and vibrofinishing station
TOWER curing magazine
Demoulding station
Final head with automatic station for recovering the cleaned trays
Unloading line with jib crane for manual stacking

Casting Machine for Concrete Beams- CRETEBEAM

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, CRETEBEAM is a casting machine for concrete beams, concrete lattice girder beams and concrete lintels.

DESIGN

. Layout Legenda

Initial head, including the elevator for empty formwork
Casting and vibrofinishing station
Tower curing magazine, with 7 levels
Shakeout station
The Clamps are operated by the third operator.

DESIGN

. Designed To Perform

The machinery is designed to produce all-concrete items, specifically lintels and lattice girder beams. Special “U” section metal formwork is used, to contain and mould the concrete until its hardening.

Production Line for Concrete Stones – STONECRETE

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, STONECRETE is the innovative production line for decorative stones and it is designed to meet the needs of the manufacture.

Compact line to produce reconstructed stones, slabs, walls, masonry, steps, edges or veneers.

DESIGN

. Layout Legenda

Concrete dosing
Moulds
Concrete compacting system
Curing chamber
Demoulding station
Packing station

DESIGN

. Tailor Made Design

SIMEMSPIL offers both standard and customized solutions: manual, semi-automatic or fully-automatic configurations are available according to the requirements of the client . A full range of different wet-cast products can be produced such as slabs, walls, masonry, steps, edges or veneers of different shapes and sizes on a single line.

Stonecrete can be integrated into existing production lines and works with different types of molds like for instance polyurethane, silicon, ABS and steel. The modular system of the entire Stonecrete line allows various combinations and production capacity, depending on the type and quantity of concrete dosing devices and vibration stations.

Simem Spil Stones production line Stonecrete

Production Line for Concrete Blocks – BLOCRETE

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, BLOCRETE is the production line for concrete blocks, foundation stones, palisade blocks, curbstones, paving stones and shallow channels, designed to meet the needs of the manufacture.

DESIGN

. Layout Legenda

Block machine
Stacker
De-stacker
Palletizer
Motorized roller conveyor
Palletizer support structure
Block machine extractor.
“Dry” robot
“Wet” robot
Board cleaning system
Tipper

DESIGN

. BLOCRETE MOBY

The Blocrete Moby is the ideal solution for the entrepreneurs in the concrete industry as SIMEMSPIL offers both manual and automatic versions with several options to allow the production of a large range of different products like for instance blocks, foundation stone, palisade block, curbstone, paving stone and shallow channels.

Simem Spil BLOCS production line Blocrete

Brick Production System – ELEPHANT

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, ELEPHANT is an highly automated system to produce prestressed linterls in brick-cement.

The system is so well designed it is able to turn out daily: all six prestressing benches, working with a single 3-men team in one 8-hour shift.

DESIGN

. Layout Legenda

Palletizing system
Saws Elephant pulling system
Unloading roller bench
Strands coils holder
Casting beds
Bricks pliers
Concrete dosing system

DESIGN

. Brick-Cement Lintels

Brick-Cement lintels feature a reinforced concrete core, embedded into a brick shell. The brick shell consists of a well-aligned set of equal modules, up to 50cm long, in bricks, called “rafter shaping blocks” or “bottom bases”. Brick-cement items have their own specific features. In general:

they improve the structure’s soundproofing and thermal insulation
they improve the structure’s breathability
they improve aesthetics in “exposed” brickwork

Carrousel System – OCTOPUS

DESIGN

. Exclusive Design

A fully automated production system with integrated curing, storage, and packaging module provides manufactured concrete producers with the most efficient process advantage. Producers of wall panels, slabs, tunnel segments, and other precast concrete elements have a choice: stay with a labor-intensive process that requires less than optimum use of production space, or look to plant automation and the proven technologies of carousel systems and pallet circulation systems.

The production of wall panels, slabs, tunnel segments, and other precast concrete elements is accomplished by moving the molds, on pallets, through the factory without manual crane or physical labor interruption. Preferred stations or cells are created for mold preparation, layout, pouring, and finishing. Each cell is strategically located to optimize plant space, labor, and overall equipment efficiency.

DESIGN

. Layout Legenda

Tilting system
Cleaning and oiling
Robot for steel shutters application
Steel reinforcement application
Concrete dosing and vibration
Side shifting cart
Curing chamber
Shutters demolding and finishing station

DESIGN

. Exclusive Design

The journey begins with a first step and where to start depends on your initial evaluation of the following: types of product, degree of product complexity and, most importantly, the improved business result: quality, cost, lead time, or new product acquisition. A solution can range from a simple modular system, where some production steps are automated, to a more sophisticated, fully automated end-to-end production system. Investment in an automated production system will be more than staying with existing production practices, which are generally based on stationary work spaces. However, the return on investment will be quick based on the improved output with this new production approach.