Casting Machine for Brick-Cement Beans- BRICKBEAM

Simem Spil beams production line Brickbeam
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, BRICKBEAM is a  brick-cement beams and lintels system and brick-cement lattice girder beams.

DESIGN

. Layout Legenda

  1. Brick feeder with jib crane for manual loading.
  2. Feeding line of bases and reinforcement.
  3. Initial head including elevator for empty trays
  4. Casting and vibrofinishing station
  5. TOWER curing magazine
  6. Demoulding station
  7. Final head with automatic station for recovering the cleaned trays
  8. Unloading line with jib crane for manual stacking
 
Simem Spil beams production line Brickbeam

Casting Machine for Concrete Beams- CRETEBEAM

Simem Spil beams production line Cretebeam
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, CRETEBEAM is a casting machine for concrete beams, concrete lattice girder beams and concrete lintels.

DESIGN

. Layout Legenda

  1. Initial head, including the elevator for empty formwork
  2. Casting and vibrofinishing station
  3. Tower curing magazine, with 7 levels
  4. Shakeout station
  5. The Clamps are operated by the third operator.

 

Simem Spil beams production line Cretebeam
Simem Spil beams production line Cretebeam
DESIGN

. Designed To Perform

The machinery is designed to produce all-concrete items, specifically lintels and lattice girder beams. Special “U” section metal formwork is used, to contain and mould the concrete until its hardening.

Production Line for Concrete Stones – STONECRETE

Simem Spil Stones production line Stonecrete
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, STONECRETE is the innovative production line for decorative stones and it is designed to meet the needs of the manufacture.

Compact line to produce reconstructed stones, slabs, walls, masonry, steps, edges or veneers.

DESIGN

. Layout Legenda

  1. Concrete dosing
  2. Moulds
  3. Concrete compacting system
  4. Curing chamber
  5. Demoulding station
  6. Packing station

 

 

 

Simem Spil Stones production line Stonecrete
Simem Spil Stones production line Stonecrete
DESIGN

. Tailor Made Design

SIMEMSPIL offers both standard and customized solutions:  manual, semi-automatic or fully-automatic configurations are available according to the requirements of the client . A full range of different wet-cast products can be produced such as slabs, walls, masonry, steps, edges or veneers of different shapes and sizes on a single line.

Stonecrete can be integrated into existing production lines and works with different types of molds like for instance polyurethane, silicon, ABS and steel. The modular system of the entire Stonecrete line allows various combinations and production capacity, depending on the type and quantity of concrete dosing devices and vibration stations.

 

Production Line for Concrete Blocks – BLOCRETE

Simem Spil BLOCS production line Blocrete
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, BLOCRETE is the production line for concrete blocks, foundation stones, palisade blocks, curbstones, paving stones and shallow channels, designed to meet the needs of the manufacture.

DESIGN

. Layout Legenda

  1. Block machine
  2. Stacker
  3. De-stacker
  4. Palletizer
  5. Motorized roller conveyor
  6. Palletizer support structure
  7. Block machine extractor.
  8. “Dry” robot
  9. “Wet” robot
  10.  Board cleaning system
  11. Tipper
Simem Spil BLOCS production line Blocrete
Simem Spil BLOCS production line Blocrete MOBY
DESIGN

. BLOCRETE MOBY

The Blocrete Moby is the ideal solution for the entrepreneurs in the concrete industry as SIMEMSPIL offers both manual and automatic versions with several options to allow the production of a large range of different products like for instance blocks, foundation stone, palisade block, curbstone, paving stone and shallow channels.

Brick Production System – ELEPHANT

Simem Spil brick production system Elephant
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, ELEPHANT is an highly automated system to produce prestressed linterls in brick-cement.

The system is so well designed it is able to turn out daily: all six prestressing benches, working with a single 3-men team in one 8-hour shift.

 

DESIGN

. Layout Legenda

  1. Palletizing system
  2. Saws Elephant pulling system
  3. Unloading roller bench
  4. Strands coils holder
  5. Casting beds
  6. Bricks pliers
  7. Concrete dosing system
Simem Spil brick production system Elephant
Simem Spil brick production system Elephant
DESIGN

. Brick-Cement Lintels

Brick-Cement lintels feature a reinforced concrete core, embedded into a brick shell. The brick shell consists of a well-aligned set of equal modules, up to 50cm long, in bricks, called “rafter shaping blocks” or “bottom bases”. Brick-cement items have their own specific features. In general:

  • they improve the structure’s soundproofing and thermal insulation
  • they improve the structure’s breathability
  • they improve aesthetics in “exposed” brickwork

Carrousel System – OCTOPUS

Simem Spil carrousel system Octopus
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, OCTOPUS line can range from a simple modular system, where some production steps are automated, to a more sophisticated, fully automated end-to-end production system. The production of wall panels, slabs, tunnel segments, and other precast concrete elements is accomplished by moving the molds, on pallets, through the factory without manual crane or physical labor interruption. Preferred stations or cells are created for mold preparation, layout, pouring, and finishing. Each cell is strategically located to optimize plant space, labor, and overall equipment efficiency.

 

DESIGN

. Layout Legenda

  1. Tilting system
  2. Cleaning and oiling
  3. Robot for steel shutters application
  4. Steel reinforcement application
  5. Concrete dosing and vibration
  6. Side shifting cart
  7. Curing chamber
  8. Shutters demolding and finishing station
 
Simem Spil carrousel system Octopus
DESIGN

. Exclusive Design

The journey begins with a first step and where to start depends on your initial evaluation of the following: types of product, degree of product complexity and, most importantly, the improved business result: quality, cost, lead time, or new product acquisition. A solution can range from a simple modular system, where some production steps are automated, to a more sophisticated, fully automated end-to-end production system. Investment in an automated production system will be more than staying with existing production practices, which are generally based on stationary work spaces. However, the return on investment will be quick based on the improved output with this new production approach.