Super Mobile Batching Plant – BISON

Granted performance up to 600 ton/h

Perfect weighing accuracyaccording to UNI EN 206-1 Concrete quality

Reduced installation time with hydraulic self erection system: no crane needed

Minimal environmental impact suitable to operate within any site restriction

Transport on any roads: no special permissions needed

The travelling mixing solution - Bison

The Bison range of concrete plants is a range of super mobile machines that have reached levels of capacity and quality far superior to the rest of the market. The Bison range represents the result of the union between Simem’s experience in the world of concrete with in-depth technical studies. Compact and easy to transport, Bison is perfect for those who need mobility and speed of installation from one site to another.

 

Application

HEAVY CIVIL CONSTRUCTION

• Roller Compacted Roller – RCC
• Concrete pavements (airports,
channels, etc)
• S2 quality concrete (Innowet system)

PAVING AND ROAD BASEMENT

• Cold asphalt mox
• Cold recycled asphalt
• Foamed bitumen mix
• E-concrete

INERTISATION

• Solid waste treatment
• Stabilisation of contaminated soils
• Treatment of industrial sludges
• Special application (woodchip)

Mobile unit

  • Trailer Mounted Mixing & Batching Unit
  • Hydraulically Powered Plant Set-up – No Cranes Required
  • Aggregate Hopper 19.6 cy /15m3 Capacity (divider optional)
  • Hot-Dipped Galvanized Steel Structure
  • SIMEM@tic FLOW Intuitive Automation
  • Weight based Cement & Aggregate Metering System
Simem MDC twin shaft mixer

Continuous mixing - MDC

  • Adjustable Mixing Retention Time
  • MDC Twin shaft continuous mixer
  • Electric Drives
  • Bolted Mixing Paddles
  • Bolted Mixing Arms
  • Adjustable Mixing Arm Configuration
  • Practical Wear Liner Replacement

Modularity

BISON models are expandable – in addition to silos, service unit and aggregate extension unit with hot-dipped galvanized structure and retracting loading ramp panels include an independent load cell metering and dosing system for each bin, and transports via flat-rack trailer. This level of mobility allows for simple relocation and easy layout configuration to fit varying project conditions where continuous mixing operations thrive!

Automation - Simem@tic flow

The super mobile Bison plant provides a dosing precision comparable to a batching plant, thanks to the continuous cement dosing system, developed with the Politecnico di Milano University.

• Industrial PLC solution connected to industrial PC with 24” wide
screen and printer
• Immediate indication on video of plant actions and actual
performances
• Real time flow correction with % for each product
• Safety change settings and parameters
• Periodic back-up of all system and production data.

Easy Transport

Thanks to the hydraulic legs the transport is easy and can be disposed with one standard truck. Bison can be transported on any road without special permissio

MAIN TRAILER

(twin shaft mixer, 1 aggregate, powder and liquid dosing devices, loading belt)

POWDER UNIT

(silos, screw conveyors, compressor and filter)

SERVICE UNIT

(control cabin, generating set, water storage tank)

Super Mobile Batching Plant – MMX

Transportable
with trucks

Production up
to 130 m³/h

Aggregate storage capacity
from 80 to 240 m³

Easy
maintenance

Artik package
available

Patented technology - MMX

MMX stands for Mobile Mixing eXcellence, and represents in Roman Numerals the year 2010, which is the year SIMEM has officially launched the state of the art of super mobile batching plants, world wide! Two patents for industrial property referring to the moving mechanism of the mixer and chassis hood-scales were acquired by SIMEM in 2009, clearly establishing the innovation in the MMX. Thanks to these inventions, the concrete batching and mixing plants can ensure an hourly output capacity of 130 m³ of high quality concrete, and have a structure that allows for easy transport with generic vehicles.

Modular Concept

The aggregate section is expandable by adding additional modules and changing the belt conveyor head: this allows to add the available hoppers and therefore the type of aggregates. Regarding storage capacity of aggregates, the aggregates configuration can easily switch from the basic 80 m3 configuration to 240 m3.

Smart Installation

The support structures of the aggregate and mixer modules are all pre-assembled, pre-wired and automated: thus, it is extremely easy and fast to configure the modules from the transport to the working position.Internal setting (conveyors belt, mixer positioning, scale of cement and water) is fully automated by an automatic hydraulic system. 

No civil works are required as the bulkheads below the aggregate
module have a double function to support the aggregate module
due to large areas of support. Moreover, it act as restraints for the
items loading ramp for aggregate feeding.

Easy Transport and cost reduction - Mobile unit

The aggregate module only needs one vehicle to be transported as hopper walls and containing walls for ramp collapse into the aggregate module. Mixing and dosing module are transported as one unit thanks to the patented movement.

Simem MSO twin shaft mixer

MSO - Twin Shaft Mixer

  • High-quality twin shaft mixer featuring construction strength, high productivity, high quality of wear parts with the lowest maintenance cost per cubic meter of concrete produced.
  • Hydro-dynamic engineering contributes to mixing paddles and arms reduce wear also providing an optimized mixing result.
  • Heavy-duty and long-lived mixer suitable for WET and SCC concrete, RCC concrete, MASS concrete and applications for treatment of industrial solid waste   

Automation Simem@tic 3.0

 SIMEM@TIC is the automation control system with a friendly interface which displays all essential plant operation information. A full process sequence view (loading, weighing, recipe, discharge, washing, production listing,  pending orders) with self-adjusting software for a predictable and repeatable outcome. All production data is recorded and stored in SQL database format providing detailed record of concrete production.