Type: Super mobile

Super Mobile Batching Plant – BISON

Simem super mobile batching plant Bison
DESIGN

. The travelling mixing solution - Bison

The ideal solution for projects requiring mobile operations, accurate weighing of multiple aggregates and powders, including cements and fly ash.
The Bison 500 plant can precision mix up to 500 tons per hour in continuous production. Bison 250 will mix up to 250 tons per hour in continuous production.
The main unit of the Bison plant can be ready in just a few hours.
Applications include: RCC (Roller Compacted Concrete), Pavements, Cement-Treated Bases, Soil Stabilization Mixes.


DESIGN

. Plant Overview - Mobile unit

  • Trailer Mounted Mixing & Batching Unit
  • Hydraulically Powered Plant Set-up – No Cranes Required
  • Aggregate Hopper 19.6 cy /15m3 Capacity (divider optional)
  • Hot-Dipped Galvanized Steel Structure
  • SIMEM@tic FLOW Intuitive Automation
  • Weight based Cement & Aggregate Metering System
Simem bison super mobile batching plant
Simem MDC twin shaft mixer
DESIGN

. Continuous mixing - MDC

  • Adjustable Mixing Retention Time
  • MDC Twin shaft continuous mixer
  • Electric Drives
  • Bolted Mixing Paddles
  • Bolted Mixing Arms
  • Adjustable Mixing Arm Configuration
  • Practical Wear Liner Replacement
DESIGN

. Plant Overview - Modularity

BISON models are expandable – in addition to silos… service unit and aggregate extension unit with hot-dipped galvanized structure and retracting loading ramp panels include an independent load cell metering and dosing system for each bin, and transports via flat-rack trailer. This level of mobility allows for simple relocation and easy layout configuration to fit varying project conditions where continuous mixing operations thrive!

Simem bison super mobile batching plant
Simem bison super mobile batching plant automation
DESIGN

. Automation - Simem@tic flow

Simem@tic Flow is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

  • Familiar Windows operating environment with SQL database
  • Flexible reporting and backup functionality
  • Real time flow correction for each material
  • PC/PLC based

Super Mobile Batching Plant – MMX

Simem super mobile batching plant MMX
DESIGN

. Patented technology - MMX

MMX stands for Mobile Mixing eXcellence, and represents in Roman Numerals the year 2010, which is the year SIMEM has officially launched the state of the art of super mobile batching plants, worldwide!
Two patents for industrial property referring to the moving mechanism of the mixer and chassis hood-scales were acquired by SIMEM in 2009, clearly establishing the innovation in the MMX. Thanks to these inventions, the concrete batching and mixing plants can ensure an hourly output capacity of 130 cubic meters of high quality concrete, and have a structure that allows for easy transport with generic vehicles,  which make special permit requirements unnecessary.

 

DESIGN

. Easy Transport - Mobile unit

After over 45 years of experience in design and production of batching and mixing plants, the new SIMEM MMX mobile plant evolves the concept of transportability and is an improvement to the concept of wheels: streamlining the plants overall dimensions to allow transport with generic vehicles, which do not require special permits, the new SIMEM MMX mobile allows easy and economic transport.

Simem super mobile batching plant MMX
Simem MSO twin shaft mixer
DESIGN

. MSO - Twin Shaft Mixer

  • High-quality twin shaft mixer featuring construction strength, high productivity, high quality of wear parts with the lowest maintenance cost per cubic meter of concrete produced.
  • Hydro-dynamic engineering contributes to mixing paddles and arms reduce wear also providing an optimized mixing result.
  • Heavy-duty and long-lived mixer suitable for WET and SCC concrete, RCC concrete, MASS concrete and applications for treatment of industrial solid waste   
DESIGN

. Plant Overview - Modularity

The aggregate module is made with a modular concept and can therefore be made expandable by adding additional modules as a priority to expand the number of hoppers available and therefore the types of aggregates.
Regarding the storage capacity of aggregates, you can switch easily from the basic configuration of 80 cubic meters to the configuration of 180 cubic meters.

Simem super mobile batching plant MMX
simematic precast
DESIGN

. Automation - Simem@tic 3.0

Simem@tic is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

  • Familiar Windows operating environment with SQL database
  • Flexible reporting and backup functionality
  • Real time flow correction for each material
  • PC/PLC based
DESIGN

. Installation & Maintenance

No civil works are required as the bulkheads below the aggregate module have a double function to support the aggregate module due to large areas of support: thus, it is possible to use the module without the need of civil works. Moreover, it act as restraints for the items loading ramp for aggregate feeding.  Access to the mixer is made easy thanks to a patented system of rails and hydraulics that moves the weighing devices.

Simem super mobile batching plant MMX