BETONWASH

A NEW RECLAMATION SYSTEM

BETONWASH is the definitive solution for reclamation of excess concrete and slurry water from cleaning of trucks, pumps, mixer, buckets, etc.

It separates solid materials over 0.15 mm diameter from the water through a spiral system rotating inside the inclined drum.

Slurry water is discharged from the BETONWASH by overflow into storage tanks and can be reused in the production of concrete or pumped into the WATERWASH.

WHY CHOOSING BETONWASH

Some advantages that make the BETONWASH the best choice are:

  • Extraction  of  solid  materials  through  a  spiral system without the use of any filters often found in reclamation systems.
  • Two  models  available  with  capacity  of  10  or  25 m³/hour.
  • Concrete can not get in contact with the drive unit ensuring mechanical integrity.
  • Minimal wear of surfaces inside the inclined drum thanks to the low rotation speed, the extraction spiral and the use of residue aggregate as a wear liner.
  • With  a  wide  variety  of  possible  configurations, BETONWASH will fit any plant and site

HOW DOES THE WHOLE SYSTEM WORK

1. The process begins with the mixer or truck washout.
2. Extra concrete is diluted with clean water through pipes
3. The diluted concrete is discharged into the hopper, equipped with conveying pipes
4. BETONWASH works automatically until the complete extraction of aggregates (up to 0.15 mm)
5. The system periodically starts the agitator to avoid the settlement of fine materials
6. Slurry water is received from the WATERWASH from a specific deposit tank
7. WATERWASH separates water from concrete generating a “cake” of aggregates that can be reused in the concrete production
8. Clean water can be reused in the plant for site activity
9. A PH adjustment is available to check water conditions

DISTRICRETE

Simem Spil Districrete distributing system
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in engineering conveying, distributing and dosing systems for the concrete precast industry, the range devices includes the portal bridge concrete distributor to supply concrete to hollow core lines or moulds or wherever is required an automatic concrete distribution system, the concrete dosing devices running on ground rails or overhead rails equipped with volumetric dosing gate, screw dosing devices or rotary valve.

PACKCRETE

Simem Spil Packcrete packign system
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in engineering conveying, distributing and dosing systems for the concrete precast industry, Packrete is a tailor made packaging system for the concrete precast industry. Designed and realized according to specific needs, the packaging system allows reduced labour costs, high efficiency and reduced logistic costs.

Components: 1. Receiving bench 2. Rotating and splitting system 3. Strapping system  4. Labelling or printing system 5. Discharge bench

KANGAROO

Simem Spil KANGAROO concrete processing machine
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in engineering conveying, distributing and dosing systems for the concrete precast industry, KANGAROO can be used as lifting winch, concrete dosing system, concrete compacting and scrapping system, smoothing device and cleaning and oil release application Kangaroo is designed to be installed in existing bridge crane and several tools are available as option.

KOALA

Simem Spil Koala concrete processing machine
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in engineering conveying, distributing and dosing systems for the concrete precast industry,KOALA can be used as lifting winch, concrete dosing system, concrete compacting and scrapping system, smoothing device and cleaning and oil release application Koala is designed to be installed in existing bridge crane and several tools are available as option.

TURTLECRETE

Simem Spil Turtlecrete conveying system
DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in engineering conveying, distributing and dosing systems for the concrete precast industry, TURTLECRETE it’s a concrete bucket conveying cart equipped with electric motor  and running on rails. TURTLECRETE is designed to conveying up to 2 buckets with capacity 4500 l of concrete and can be provided with electric cable reel or battery package with radio controls to achieve faster installation and to avoid any electric wiring.

PELICAN

Simem Spil Pelican conveying system
DESIGN

. Exclusive Design

PELICAN is an overhead traveling bucket systems designed to optimize manufacturing operations for Precast production.

Equipped with mechanical differential automotive axles, a proprietary wheel coating, and independent drive units… allowing turning at incline!

Bolt-together track (no welding required) for simplified assembly and easy configuration – ensuring a fast, smooth, and long-lasting ride!

DESIGN

. High Performances

PELICAN is the first flying bucket equipped with automotive axles with mechanical differential. This design guarantees several advantages compared with existing flying buckets such as reduced wheel wear, fast running speed and installation in complicated layouts.

PELICAN is equipped with electric motors controlled by electronic inverters and electric panel with radio controls.

Simem Spil Pelican conveying system

ReMDC

Simem ReMDC twin shaft mixer
DESIGN

. Recycling Specialist

Simem ReMDC is designed especially for waste treatment and industrial byproduct refurbishing.

Completely protected with wear liners and Ni-Hard cast iron paddles, hydro-dynamically designed to reduce wear and provide optimized mixing results, MDC versions have proven very useful for pumpable slurries, road pavements, and applications for treatment of industrial solid waste.

DESIGN

. 94% Efficiency

Simem ReMDC twin shaft mixers are equipped (as standard) with high efficiency planetary type gearboxes with a mechanical efficiency of up to 94%. Integrated oil cooling systems guarantee a proper working temperature which extends gearbox life and reduces maintenance costs. The MixerMindTM system provides complete surveillance of the mixing operation. The system provides service reminders and alerts upon the detection of abnormalities to avoid potential damages to mixer and its components.

Simem automatic greasing system
DESIGN

. Automatic Greasing System

All Simem MDC mixers are equipped (as standard) with four special labyrinth mixer shaft seals. Seals are constantly lubricated by an electric drive grease pump with sensors to ensure proper functioning.