Semi mobile – Simem

Dry Batching Plant – BISON DRY

NEW BISON DRY

BISON DRY is the new super-mobile plant designed for dry batching in concrete production.

This plant is the ideal solution for the ready-mix sector applied to «mobile» construction sites (wind power, roads, bridges).

High productivity, modularity, extreme mobility and transport easiness are the main features.

PRODUCTIVITY

Total aggregates capacity: up to 8 m³

Hourly production with cycles up to 8m³ and standard recipe: up to 45-95 m³/h (based on configuration and aggregates charging time)

High dosing accuracy

Clear visual indications to wheel loader operator, during aggregates loading phase

MODULARITY

The new DRY range is designed with focus on modularity and configuration using different aggregates modules according to the required needs.
From 1 up to 4 aggregates.

NEXUS GROUP

BISON BINS

BIN-ONE

BIN-ONE: THE NEW AGGREGATES UNIT

The Bin-One aggregates weighing unit has been specially designed in combination with the new Bison Dry.

Cumulative weighing system up to 4 aggregates
Wide loading width and no ramp required
Large digital display providing weighing indications to wheel loader operator
Protection grids (optional)

EASY OPERATIONS

The new BISON DRY can be installed directly on solid ground without civil works.

Through side doors, it is possible to inspect the functional parts of the system.

Ordinary maintenance is therefore easy and safe, to keep the plant long-lived and always at maximum productivity.

PLUG&PLAY

It reduces time for plant installation and startup, thanks to prewired plugs.

All the controls are arranged along a single electrical panel easily accessible via an inspection door.
The Bison Dry arrives on the construction site already tested and ready to be started via electrical sockets.

EASY TO TRANSPORT

The new BISON DRY can be installed directly on solid ground without civil works; hydraulic legs (optional) are available to facilitate loading and unloading from the truck.

The BISON DRY is conceived as a unit with standard truck/container size even when the integrated Bin-One is included.

AUTOMATION – SIMEM@TIC

Industrial PLC solution connected to industrial PC
Immediate indication on video of plant actions
and actual performances.
Real time flow correction with % for each product.
Safety change settings and parameters.
Periodic back-up of all system and production data.
Remote control for system’ service.

Semi Mobile Batching Plant – FALCON

DESIGN

. Agility - FALCON

The Falcon is the agile solution for the challenges of tomorrow. The Falcon plant range and available options make it an ideal fit for precast producers, heavy-civil projects, road construction.

DESIGN

. Easy Transport - Mobile unit

All Falcon plants can be moved from site to site with standard trucks or stored into containers. All components will either fit on a truck or a shipping container for easy transportation.

DESIGN

. Twin Shaft - MIXERS

The RHYNO and MSO series of twin shaft mixers are offered in a wide range of output capacities from 1 to 9 m3 with the ability to produce anything from conventional concrete to SCC to RCC with oversized aggregate. SIMEM mixer are known for their reliability, unquestioned durability, and output of high volume concrete production, SIMEM twin shaft mixers boast strong design, easy maintenance, and high-quality components This combination of engineered features provides the lowest possible maintenance cost per cubic meter of concrete produced.

DESIGN

. Plant Overview - Modularity

The aggregate module is made with a modular concept and can therefore be made expandable by adding additional modules as a priority to expand the number of hoppers available and therefore the types of aggregates.
Regarding the storage capacity of aggregates, you can switch easily from the basic conﬁguration of 80 cubic meters to the conﬁguration of 180 cubic meters.

DESIGN

. Automation - Simem@tic 3.0

Simem@tic is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

Familiar Windows operating environment with SQL database
Flexible reporting and backup functionality
Real time flow correction for each material
PC/PLC based

Semi Mobile Batching Plant – EAGLE

DESIGN

. Reliability - EAGLE

The Eagle’s excellent reliability rests in its proven engineered construction and a recognized selection of sub suppliers for pneumatic, hydraulic, electrical, drives, and belt componentry. This well-synergized representation of build materials, engineering, and assembly results in a highly reliable product, trusted by concrete producers worldwide. The Eagle plant range and available options make it an ideal fit for precast producers, heavy-civil projects, road construction.

DESIGN

. Easy Transport - Mobile unit

All Eagle plants are pre-wired and pre-plumbed and they can be moved from site to site with standard trucks or stored into containers. All components will either fit on a truck or a shipping container for easy transportation.

DESIGN

. Twin Shaft Mixer - RHYNO

Our Rhyno mixer features two planetary type gearboxes connected to electric motors with belt drives. In addition, there is a mechanical synchronization of the two mixing shafts and labyrinth type shaft seals, with electric driven grease injection by an for continuous lubrication. As in all Simem equipment, top range materials are emplyed, Ni Hard cast iron, 600 Brinell hardness and GS500 cast iron.

DESIGN

. Plant Overview - Modularity

The aggregate module is made with a modular concept and can therefore be made expandable by adding additional modules as a priority to expand the number of hoppers available and therefore the types of aggregates.
Regarding the storage capacity of aggregates, you can switch easily from the basic conﬁguration of 80 cubic meters to the conﬁguration of 180 cubic meters.

DESIGN

. Automation - Simem@tic 3.0

Simem@tic is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

Familiar Windows operating environment with SQL database
Flexible reporting and backup functionality
Real time flow correction for each material
PC/PLC based

Semi Mobile Batching Plant – JUMPER

DESIGN

. Mobility & Performance

Simem Jumper is a new line of compact mobile plants suitable for small precast operations and numerous other applications, especially for cases where mobili-ty is a main deciding factor. The key features of these plants are the compact construction, the fast instal-lation and mobility as well as the advantage that civil works are not required.

DESIGN

. SUN Planetary Mixer

The JUMPER 450, the smallest JUMPER plant, is equipped with a SUN 451 planetary mixer, which has an output of 0.35 m3 compacted concrete per batch. Cement scale, metered water and an aggre gate dosing device are standard.
The JUMPER 750 offers a SUN 751 with output of 0.5 m3 per batch.

DESIGN

. MSO Twin Shaft Mixer

The JUMPER 1500 and 2000 plants are equipped each with an MSO twin-shaft mixer, with an output capacity of 1.0 respectively 1.25 m3 per batch. Different to the JUMPER 750, these plants are equipped with a double aggregate dosing device and a water scale

DESIGN

. Simem@tic MEGA +

The JUMPER 1500/2000 are equipped with the SIMEM@TIC MEGA+, with a very powerful archive and data management as well as the creation and print-out of delivery notes, an automation system which has been designed for the control of ready-mix concrete plants.

DESIGN

. Modularity and Flexibility

Jumper can also be easily insulated to avoid weather conditions to interfere with production.

DESIGN

.Easy Transport & Assembly

Easy transport and quick assembly are fundamental elements taken into consideration from design to manufacturing of each type of SIMEM mobile plants. JUMPER plants can be moved from site to site with standard trucks and trailers or stored in containers, which makes transportation easy and economical. All JUMPER plants are pre-wired and pre-plumbed, therefore it’s extremely easy and fast to bring the plants from transport to working position.

Semi Mobile Continuous Plant – FLOWBETON

DESIGN

. High Capacity Continous Plant

Designed, engineered, and constructed specifically for high-capacity productions, this complete plant is manufactured for rigorous and demanding projects requiring continuous concrete production of zero slump and Roller Compacted Concrete (RCC).

DESIGN

. MDC Continuous Mixer

Simem MDC Continuous Flow Mixer adopts the recognized twin shaft mixing technology which is specifically designed for Zero Slump Concrete and Roller Compacted Concrete (RCC).

DESIGN

. Modularity and Flexibility

All projects are not created equal and FlowBeton is no exception. Years of experience with delivering concrete plants for the World’s highest profile projects, is carried over to FlowBeton’s modular design. This standard plant allows for easy modification and optimal configuration to fit strict production requirements.

DESIGN

. Automation - Simem@tic Flow

Simem@tic flow is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

Familiar Windows operating environment with SQL database
Flexible reporting and backup functionality
Real time flow correction for each material
PC/PLC based

Semi Mobile Batching Plant – MOBYMIX

DESIGN

. Fast Installing Patented Solution

MobyMix is available in three different capacity sizes ranging from 28 yd3 up to 52 yd3 per hour. The mixing support structure features patented foldable legs and is prepared to support cement, water, and additive dosing weighers.

MobyMix incorporates the Simem SUN planetary mixer, equipped with a planetary gearbox vertically secured to the electric driving motor, concentrating the transmission and driving system to the center of the mixing tank.

DESIGN

. SUN Planetary Mixer

Compulsory mixing action guarantees the most homogeneous mix in minimum mixing time. Steadfast design and quality build materials allow SUN mixers to address a variety of mixing applications for various production processes. Complete plants for truck mixers to precision concrete, recasting factories, mobile plants, construction site plants, and special mixing processes (powders, waste treatment, chemical components, etc.), SUN mixers are proven performers.

DESIGN

. Modularity and Flexibility

SIMEM MobyMix series can be supplied with housing, insulated or not, for the complete plant or specific parts of the plant in order to work with the toughest possible climates!

DESIGN

. Simem@tic 3.0

The automation system specifically designed for dry plants that offers a simple and quick interface to control the production process.

Simem@tic 3.0 dry is available for model Four and Linear only.

DESIGN

. Self unloading Self Erecting

Optional: Mixer support platform and aggregate modules are designed to allow transport on standard trucks. After arrival on site, an extremely easy SELF UNLOADING is possible by means of legs positioning, that will release the truck.
Next step is the SELF ERECTION of the plant by means of two hydraulic cilinders that will lift up the mixing unit to its working position.

Semi Mobile Batching Plant – ZINGO

DESIGN

. Fast Moving and Modular Design

SIMEM range of dry ready-mix concrete installations include Zingo plants: a range of semi mobile dry batching plants. Following a modular concept, ZINGO plants achieve a flexibility that other batching plants cannot achieve in terms of layout and specifications, with an hourly capacity that goes from 40 to 100 m3 depending on the model.

DESIGN

. Easy Transport

Compact, prewired plant, ready for erection and installation on site in less than one day. ZINGO requires very easy foundations, is transportable by standard trucks or 40″ containers and designed to reduce at minimum erection and disassembling works

DESIGN

. Innovative Dry Solution

Multi batches system to have more accuracy in concrete formula with a higher level of performance. New cement extraction system along with a 3.000 lts weigher for a very high working volume and suitable for a wide range of applications in multi batches. Fast delivery with a shorter screw conveyor. Easy maintenance with service floors on 3 sides of conveyor chute.

DESIGN

. Simem@tic 3.0 Dry

The automation system specifically designed for dry plants that offers a simple and quick interface to control the production process.

Simem@tic 3.0 dry is available for model Four and Linear only.