Plants – Page 2

Semi Mobile Batching Plant – MOBYMIX

DESIGN

. Fast Installing Patented Solution

MobyMix is available in three different capacity sizes ranging from 28 yd3 up to 52 yd3 per hour. The mixing support structure features patented foldable legs and is prepared to support cement, water, and additive dosing weighers.

MobyMix incorporates the Simem SUN planetary mixer, equipped with a planetary gearbox vertically secured to the electric driving motor, concentrating the transmission and driving system to the center of the mixing tank.

DESIGN

. SUN Planetary Mixer

Compulsory mixing action guarantees the most homogeneous mix in minimum mixing time. Steadfast design and quality build materials allow SUN mixers to address a variety of mixing applications for various production processes. Complete plants for truck mixers to precision concrete, recasting factories, mobile plants, construction site plants, and special mixing processes (powders, waste treatment, chemical components, etc.), SUN mixers are proven performers.

DESIGN

. Modularity and Flexibility

SIMEM MobyMix series can be supplied with housing, insulated or not, for the complete plant or specific parts of the plant in order to work with the toughest possible climates!

DESIGN

. Simem@tic 3.0

The automation system specifically designed for dry plants that offers a simple and quick interface to control the production process.

Simem@tic 3.0 dry is available for model Four and Linear only.

DESIGN

. Self unloading Self Erecting

Optional: Mixer support platform and aggregate modules are designed to allow transport on standard trucks. After arrival on site, an extremely easy SELF UNLOADING is possible by means of legs positioning, that will release the truck.
Next step is the SELF ERECTION of the plant by means of two hydraulic cilinders that will lift up the mixing unit to its working position.

Carrousel System – OCTOPUS

Carrousel system for precast concrete wall panels and floors

This carrousel system is designed and well-tested to industrially produce cement slabs, tilt-up double-slabs and sandwich/solid concrete panels. This highly automated system produces structural precast and curtain, with standardized format, having a modest size, according to the dimension of the steel pallets.

Legenda

Tilting system
Cleaning and oiling
Robot for steel shutters application
Steel reinforcement application
Concrete dosing and vibration
Side shifting cart
Curing chamber
Shutters demolding and finishing station

The carousel system consists of a flat circuit for steel pallets (formworks). Each formwork has overall dimensions of 4 m x 12.5 m, and has a work surface consisting of a single flat metal plate, on which side boards and shuttering are freely laid, up to 20 cm high.
We propose a plant with 48 forms, 40 of which are housed in the store, which consists of 4 towers with 10 levels.

Precast element Production

The typical production of precast elements includes:

The solid panel, consisting of a solid concrete casting, with 12 cm thickness

The slab, consisting of a concrete plate, max. 6 cm thickness, reinforced with girder lattices up to 20 cm high

The double-slab, consisting of a pair of concrete plates, reinforced with girder lattices up to 20 cm high.

Furthermore, the system is already set up for the production of sandwich panels. The Sandwich Panel consists of three layers, with a final thickness of 20 cm

The first layer consists of a 6 cm thick concrete casting
onto which is placed an 8 cm layer of light material (polystyrene)
onto which is placed a second 6 cm thick concrete layer.
Two reinforcement stages and two casting stages are provided for each formwork to produce Sandwich Panels.

Grouting Plants – SEALCRETE

Sealcrete for Tunneling

Sealcrete is a containerized grout plant featuring the Vortimix high-shear colloidal mixer, Simem SuperWash high-pressure mixer cleaning system, on-board agitation tank, and touchscreen automation package. These self-contained units are purposely designed for easy transport, routine installation, and high-output capacity for various applications. When paired with a Simem configured pumping system, external liquid storage tanks, foam generating unit, and powder silos, the SealCrete capability impresses.
SealCrete plants are versatile. Most popularly used to produce bi-component grouts and hydrated bentonite mixes for the infrastructure and heavy construction tunnelling sector, the plant’s ability to produce light-weight cellular concrete (LDCC) and a variety of cement slurry has further advanced SealCrete utilization in the underground mine backfill sector and construction sector worldwide

Auxiliary Equipment

SealCrete plants combine a wide range of auxiliary equipment to satisfy a demand for the scalable production of various cemented mixes. A tailored configuration of standard equipment brings production versatility and convenience to reality. Base unit SealCrete capacity is expandable with bolt-on boost modules which doubles output without expanding plant footprint

Low-Density Cellular Concrete Mobile Grout Plant

Lightweight cellular concrete (LDCC) is ideal for projects requiring a robust and non-structural material to fill a continuous void or area by pump or bulk delivery. LDCC is a lightweight and highly flowable mix of cement, water, and preformed foam. SealCrete for LDCC is equipped with an Automatic Foaming Generator (AFG) and includes digital flow meters for the accurate measurement of liquid and air components. SealCrete automation with a +99% dosing accuracy supportsreal-time foam ratio adjustment to uphold specification for when pumping long distances, at variable elevations, in confined and/or high-traffic areas is required.

Vortimix Colloidal Mixer

VORTIMIX can rapidly mix cementitious grouts as low as 0.6:1 water:cement ratio (by weight). Combined with the optional paddle mixer VORTIMIX can handle grouts as low as 0.45:1 w:c ratio. Ratios can even be lower with the addition of super-plasticizers.

Pumping Systems

Pumping system design must consider many factors prior to operation. Matching a pumping solution for a specific project application requires extensive knowledge to ensure a pumping system performs as intended. Simem Underground designs and assembles complete systems guaranteed to perform. System types incorporate piston, peristaltic, progressive cavity, centrifugal, and air-diaphragm pumps. System come complete with associated power control units, instrumentation, and pipe cleaning assemblies. Systems are prepared for field connection as independent components, skid-mounted, or fully containerized.

Grouting Plants – OTTERCRETE

Ideal For Multiple Applications

A skid mounted series of grout plants featuring the VortiMix high-shear colloidal mixer which can be combined with agitation tanks, pumps, and full automation, making it ideal for a wide range of tunneling and mining applications

OtterCrete plants are used in a wide range of applications, including bi-component grout and hydrated bentonite production to support tunnel boring machine (TBM) operation and ground stabilization needs. OtterCrete plants produce lightweight cellular concrete, cement based grouts for jet grouting, deep soil mixing, water cut-off injection, slurry wall production, and more.

Vortimix Colloidal Mixer

VORTIMIX can rapidly mix cementitious grouts as low as 0.6:1
water:cement ratio (by weight). Combined with the optional
paddle mixer VORTIMIX can handle grouts as low as
0.45:1 w:c ratio. Ratios can even be lower with the addition
of super-plasticizers.

Auxiliary Equipment

OtterCrete plants can be combined with a full range of auxiliary equipment, including containerized liquid storage and agitation tanks, silos, bulk bag unloaders, foam generators, and skid mounted pumping systems. This complete solution with standard capacities of 7.5m³/hr. (9.8yd³/hr.) and 10m³/hr. (13yd³/hr.), brings versatility and total cost convenience to projects worldwide.

Pumping Systems

Pumping system design must consider many factors prior to operation. Matching a pumping solution for a specific project application requires extensive knowledge to ensure a pumping system performs as intended. Simem Underground Solutions, and its decades of experience with long-distance pumping of bi-component grouts, cellular concrete, and hydrated bentonite, designs and assembles complete systems guaranteed to perform. System types incorporate piston, peristaltic, progressive cavity, centrifugal, and air-diaphragm pumps. System come complete with associated power control units, instrumentation, and pipe cleaning assemblies. Systems are prepared for field connection as independent components, skid-mounted, or fully containerized

Production Line for Concrete Stones – STONECRETE

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, STONECRETE is the innovative production line for decorative stones and it is designed to meet the needs of the manufacture.

Compact line to produce reconstructed stones, slabs, walls, masonry, steps, edges or veneers.

DESIGN

. Layout Legenda

Concrete dosing
Moulds
Concrete compacting system
Curing chamber
Demoulding station
Packing station

DESIGN

. Tailor Made Design

SIMEMSPIL offers both standard and customized solutions: manual, semi-automatic or fully-automatic configurations are available according to the requirements of the client . A full range of different wet-cast products can be produced such as slabs, walls, masonry, steps, edges or veneers of different shapes and sizes on a single line.

Stonecrete can be integrated into existing production lines and works with different types of molds like for instance polyurethane, silicon, ABS and steel. The modular system of the entire Stonecrete line allows various combinations and production capacity, depending on the type and quantity of concrete dosing devices and vibration stations.

Simem Spil Stones production line Stonecrete

Casting Machine for Brick-Cement Beans- BRICKBEAM

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, BRICKBEAM is a brick-cement beams and lintels system and brick-cement lattice girder beams.

DESIGN

. Layout Legenda

Brick feeder with jib crane for manual loading.
Feeding line of bases and reinforcement.
Initial head including elevator for empty trays
Casting and vibrofinishing station
TOWER curing magazine
Demoulding station
Final head with automatic station for recovering the cleaned trays
Unloading line with jib crane for manual stacking

Casting Machine for Concrete Beams- CRETEBEAM

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, CRETEBEAM is a casting machine for concrete beams, concrete lattice girder beams and concrete lintels.

DESIGN

. Layout Legenda

Initial head, including the elevator for empty formwork
Casting and vibrofinishing station
Tower curing magazine, with 7 levels
Shakeout station
The Clamps are operated by the third operator.

DESIGN

. Designed To Perform

The machinery is designed to produce all-concrete items, specifically lintels and lattice girder beams. Special “U” section metal formwork is used, to contain and mould the concrete until its hardening.

Brick Production System – ELEPHANT

DESIGN

. Exclusive Design

Born from the SIMEMSPIL expertise in automated carrousels, ELEPHANT is an highly automated system to produce prestressed linterls in brick-cement.

The system is so well designed it is able to turn out daily: all six prestressing benches, working with a single 3-men team in one 8-hour shift.

DESIGN

. Layout Legenda

Palletizing system
Saws Elephant pulling system
Unloading roller bench
Strands coils holder
Casting beds
Bricks pliers
Concrete dosing system

DESIGN

. Brick-Cement Lintels

Brick-Cement lintels feature a reinforced concrete core, embedded into a brick shell. The brick shell consists of a well-aligned set of equal modules, up to 50cm long, in bricks, called “rafter shaping blocks” or “bottom bases”. Brick-cement items have their own specific features. In general:

they improve the structure’s soundproofing and thermal insulation
they improve the structure’s breathability
they improve aesthetics in “exposed” brickwork