Plants – Simem

Super Mobile Batching Plant – MMX

Transportable
with trucks

Production up
to 130 m³/h

Aggregate storage capacity
from 80 to 240 m³

Easy
maintenance

Artik package
available

Patented technology - MMX

MMX stands for Mobile Mixing eXcellence, and represents in Roman Numerals the year 2010, which is the year SIMEM has officially launched the state of the art of super mobile batching plants, world wide! Two patents for industrial property referring to the moving mechanism of the mixer and chassis hood-scales were acquired by SIMEM in 2009, clearly establishing the innovation in the MMX. Thanks to these inventions, the concrete batching and mixing plants can ensure an hourly output capacity of 130 m³ of high quality concrete, and have a structure that allows for easy transport with generic vehicles.

Modular Concept

The aggregate section is expandable by adding additional modules and changing the belt conveyor head: this allows to add the available hoppers and therefore the type of aggregates. Regarding storage capacity of aggregates, the aggregates configuration can easily switch from the basic 80 m3 configuration to 240 m3.

Smart Installation

The support structures of the aggregate and mixer modules are all pre-assembled, pre-wired and automated: thus, it is extremely easy and fast to configure the modules from the transport to the working position.Internal setting (conveyors belt, mixer positioning, scale of cement and water) is fully automated by an automatic hydraulic system.

No civil works are required as the bulkheads below the aggregate
module have a double function to support the aggregate module
due to large areas of support. Moreover, it act as restraints for the
items loading ramp for aggregate feeding.

Easy Transport and cost reduction - Mobile unit

The aggregate module only needs one vehicle to be transported as hopper walls and containing walls for ramp collapse into the aggregate module. Mixing and dosing module are transported as one unit thanks to the patented movement.

MSO - Twin Shaft Mixer

High-quality twin shaft mixer featuring construction strength, high productivity, high quality of wear parts with the lowest maintenance cost per cubic meter of concrete produced.
Hydro-dynamic engineering contributes to mixing paddles and arms reduce wear also providing an optimized mixing result.
Heavy-duty and long-lived mixer suitable for WET and SCC concrete, RCC concrete, MASS concrete and applications for treatment of industrial solid waste

Automation Simem@tic 3.0

SIMEM@TIC is the automation control system with a friendly interface which displays all essential plant operation information. A full process sequence view (loading, weighing, recipe, discharge, washing, production listing, pending orders) with self-adjusting software for a predictable and repeatable outcome. All production data is recorded and stored in SQL database format providing detailed record of concrete production.

Semi Mobile Batching Plant – EAGLE

Transportable with standard trucks or containers

Production range
from 70 to 180 m3/h

Aggregate storage from 40 to 260 m3

Aggregate storage capacity
from 40 to 260 m3

Highly resistant anti-wear liners all over the materials flow areas

Reliability - EAGLE

The EAGLE ready-mix concrete plant is known for its reliability and excellence. A robust structure and high-quality components make EAGLE a versatile facility. Easy to transport and even easier to assemble, the EAGLE concrete production plant arrives on site already pre-assembled and pre-wired to minimize operations. The Eagle plant range and the available options make it ideal for large volumes of concrete such as in the case of civil works.

Easy Transport - Mobile unit

All EAGLE plants are pre-wired and pre-assembled, and they can be moved from site to site with standard trucks or stored in containers.

Twin Shaft Mixer - RHYNO

The RHYNO and MSO series of twin shaft mixers offer a wide range of output capacities from 1 to 4.5 m³ with the ability to produce anything from conventional concrete to SCC and RCC with oversized aggregate. SIMEM mixer are known for their reliability, unquestioned durability, and output of high-volume concrete production. SIMEM twin shaft mixers boast a strong design, easy maintenance, and high-quality components This combination of engineered features provides the lowest possible maintenance cost per cubic meter of concrete produced.

Nexus

NEXUS aggregates modular system is a bolt-together structure that can be modified at any time regarding the number of aggregates and storage capacity. Eagle models 2500, 4000 , 5000 and 7000 are also available in MASTER version with aggregates bins sized with compartments 3,8 mts wide for an easy loading by dumper or HD wheel loader.

Concrete Pillars

Steel Legs

Steel Mobile Foundation

Plant Overview - Modularity

The aggregate module is made with a modular concept and can therefore be made expandable by adding additional modules as a priority to expand the number of hoppers available and therefore the types of aggregates.
Regarding the storage capacity of aggregates, you can switch easily from the basic conﬁguration of 80 cubic meters to the conﬁguration of 180 cubic meters.

Automation - Simem@tic 3.0

SIMEM@TIC is an automation control system with a friendly interface that displays all essential plant operation information. A full process sequence view (loading, weighing, recipe, discharge, washing, production listing, pending orders) with self-adjusting software for a predictable and repeatable outcome. All production data is recorded and stored in SQL database format providing detailed record of concrete production.

Dry Batching Plant – BISON DRY

NEW BISON DRY

BISON DRY is the new super-mobile plant designed for dry batching in concrete production.

This plant is the ideal solution for the ready-mix sector applied to «mobile» construction sites (wind power, roads, bridges).

High productivity, modularity, extreme mobility and transport easiness are the main features.

PRODUCTIVITY

Total aggregates capacity: up to 8 m³

Hourly production with cycles up to 8m³ and standard recipe: up to 45-95 m³/h (based on configuration and aggregates charging time)

High dosing accuracy

Clear visual indications to wheel loader operator, during aggregates loading phase

MODULARITY

The new DRY range is designed with focus on modularity and configuration using different aggregates modules according to the required needs.
From 1 up to 4 aggregates.

NEXUS GROUP

BISON BINS

BIN-ONE

BIN-ONE: THE NEW AGGREGATES UNIT

The Bin-One aggregates weighing unit has been specially designed in combination with the new Bison Dry.

Cumulative weighing system up to 4 aggregates
Wide loading width and no ramp required
Large digital display providing weighing indications to wheel loader operator
Protection grids (optional)

EASY OPERATIONS

The new BISON DRY can be installed directly on solid ground without civil works.

Through side doors, it is possible to inspect the functional parts of the system.

Ordinary maintenance is therefore easy and safe, to keep the plant long-lived and always at maximum productivity.

PLUG&PLAY

It reduces time for plant installation and startup, thanks to prewired plugs.

All the controls are arranged along a single electrical panel easily accessible via an inspection door.
The Bison Dry arrives on the construction site already tested and ready to be started via electrical sockets.

EASY TO TRANSPORT

The new BISON DRY can be installed directly on solid ground without civil works; hydraulic legs (optional) are available to facilitate loading and unloading from the truck.

The BISON DRY is conceived as a unit with standard truck/container size even when the integrated Bin-One is included.

AUTOMATION – SIMEM@TIC

Industrial PLC solution connected to industrial PC
Immediate indication on video of plant actions
and actual performances.
Real time flow correction with % for each product.
Safety change settings and parameters.
Periodic back-up of all system and production data.
Remote control for system’ service.

Super Mobile Batching Plant – BISON

Granted performance up to 600 ton/h

Perfect weighing accuracyaccording to UNI EN 206-1 Concrete quality

Reduced installation time with hydraulic self erection system: no crane needed

Minimal environmental impact suitable to operate within any site restriction

Transport on any roads: no special permissions needed

The travelling mixing solution - Bison

The Bison range of concrete plants is a range of super mobile machines that have reached levels of capacity and quality far superior to the rest of the market. The Bison range represents the result of the union between Simem’s experience in the world of concrete with in-depth technical studies. Compact and easy to transport, Bison is perfect for those who need mobility and speed of installation from one site to another.

Application

HEAVY CIVIL CONSTRUCTION

• Roller Compacted Roller – RCC
• Concrete pavements (airports,
channels, etc)
• S2 quality concrete (Innowet system)

PAVING AND ROAD BASEMENT

• Cold asphalt mox
• Cold recycled asphalt
• Foamed bitumen mix
• E-concrete

INERTISATION

• Solid waste treatment
• Stabilisation of contaminated soils
• Treatment of industrial sludges
• Special application (woodchip)

Mobile unit

Trailer Mounted Mixing & Batching Unit
Hydraulically Powered Plant Set-up – No Cranes Required
Aggregate Hopper 19.6 cy /15m³Capacity (divider optional)
Hot-Dipped Galvanized Steel Structure
SIMEM@tic FLOW Intuitive Automation
Weight based Cement & Aggregate Metering System

Continuous mixing - MDC

Adjustable Mixing Retention Time
MDC Twin shaft continuous mixer
Electric Drives
Bolted Mixing Paddles
Bolted Mixing Arms
Adjustable Mixing Arm Configuration
Practical Wear Liner Replacement

Modularity

BISON models are expandable – in addition to silos, service unit and aggregate extension unit with hot-dipped galvanized structure and retracting loading ramp panels include an independent load cell metering and dosing system for each bin, and transports via flat-rack trailer. This level of mobility allows for simple relocation and easy layout configuration to fit varying project conditions where continuous mixing operations thrive!

Automation - Simem@tic flow

The super mobile Bison plant provides a dosing precision comparable to a batching plant, thanks to the continuous cement dosing system, developed with the Politecnico di Milano University.

• Industrial PLC solution connected to industrial PC with 24” wide
screen and printer
• Immediate indication on video of plant actions and actual
performances
• Real time flow correction with % for each product
• Safety change settings and parameters
• Periodic back-up of all system and production data.

Easy Transport

Thanks to the hydraulic legs the transport is easy and can be disposed with one standard truck. Bison can be transported on any road without special permissio

MAIN TRAILER

(twin shaft mixer, 1 aggregate, powder and liquid dosing devices, loading belt)

POWDER UNIT

(silos, screw conveyors, compressor and filter)

SERVICE UNIT

(control cabin, generating set, water storage tank)

Semi Mobile Batching Plant – ZINGO

DESIGN

. Fast Moving and Modular Design

SIMEM range of dry ready-mix concrete installations include Zingo plants: a range of semi mobile dry batching plants. Following a modular concept, ZINGO plants achieve a flexibility that other batching plants cannot achieve in terms of layout and specifications, with an hourly capacity that goes from 40 to 100 m3 depending on the model.

DESIGN

. Easy Transport

Compact, prewired plant, ready for erection and installation on site in less than one day. ZINGO requires very easy foundations, is transportable by standard trucks or 40″ containers and designed to reduce at minimum erection and disassembling works

DESIGN

. Innovative Dry Solution

Multi batches system to have more accuracy in concrete formula with a higher level of performance. New cement extraction system along with a 3.000 lts weigher for a very high working volume and suitable for a wide range of applications in multi batches. Fast delivery with a shorter screw conveyor. Easy maintenance with service floors on 3 sides of conveyor chute.

DESIGN

. Simem@tic 3.0 Dry

The automation system specifically designed for dry plants that offers a simple and quick interface to control the production process.

Simem@tic 3.0 dry is available for model Four and Linear only.

Semi Mobile Batching Plant – FALCON

Agility - FALCON

The Falcon SIMEM concrete batching plant is the agile solution for tomorrow’s challenges. The range of Falcon plants and the available options make it ideal for concrete producers, heavy civil projects, road construction. Falcon is a smart and high-performance plant, powerful, essential and complete.

Easy Transport - Mobile unit

All Falcon plants can be moved from site to site with standard trucks or stored into containers. All components will either fit on a truck or a shipping container for easy transportation.

Twin Shaft - MIXERS

The RHYNO twin shaft mixer is offered in a wide range of output capacities from 1 to 3.3 m³ with the ability to produce anything from conventional concrete to SCC to RCC with oversized aggregate. SIMEM mixer are known for their reliability, unquestioned durability, and output of high-volume concrete production.

Plant Overview - Modularity

Automation - Simem@tic 3.0

Stationary Batching Plant – WETBETON

Modular Batching Plant

WETBETON batching and mixing plants are state of the art for concrete production. NEXUS aggregates hoppers are together with the mixer, the central component of the plant; key features of NEXUS hoppers are availability in different sizes and capacities, high modularity, possibility of expansion, high inclination of bin walls and cones (for a proper material flow), prevision for liners, full galvanization, industrial production with highest standard processes.

Aggregates

The aggregate receiving hoppers can be of different types depending on
the space available and the customer’s needs.

Underground

Underground fully overdrive or partially overdrive (25 m³)

Above ground

Above ground
semi-driveable (25 m³)

Wheel Loader hoppers

Hoppers for wheel loaders
(up to 10 m)

The aggregate conveyor belts can be combined depending on the
available space and the customer’s needs.

Conveyor Belt

Radial movement for automatic distribution of aggregates

Elevator

Inclined belt together with the distributor above the aggregate bins

Distributor belt

Bucket elevator together with the distributor belt to optimize small spaces

Aggregates storage hoppers

In addition to the main mixing body, the other key component is the NEXUS hoppers: available in different sizes and capacities, they are highly modular. The NEXUS system allows for maximum flexibility in configurations, both in terms of number and capacity for each compartment. Just like Lego, the modules are joined together with bolts, and therefore they can be modified/moved more easily. The structure is entirely galvanized and meets the highest industrial standards in terms of quality and performance.

Silos

We realize solutions for bulk materials handling and storage. We supply a wide range of vertical storage as monolithic or bolted panels solutions with volume and quantity based on the project needs. All silos are fully equipped with sensors, fitlers and fluidifications

Poweders Transfer

We supply a wide range of screw conveyors depending on the application and on the type of powder to transport. We provide also pneumatic transfer solutions to handle powders from big silos to silos OR from wagon to silos OR from port storage to barge storage…

Aggregates Dosing & Transfer

The weighing of the aggregates is done very accurately by mean of electronic load cells; the process can be cumulative on a single weighing hopper with an extracting belt conveyor, or alternatively through individual scales for each aggregates type. The aggregates transfer system from the weighing hopper to the mixer, can be processed through skip hoist to minimalize the footprint or with inclined belt conveyors.

Dosing Process

The cement is transported from silos through screw conveyors while the additives arriv from the appropriate containers. The water is added through appropriate pipes. Everything is dosed according to the recipe and discharged by gravity.

Mixing

WetBeton plants, combined with our planetary or double-axis mixers, allow us to adapt the plant configuration based on the characteristics of each construction site in terms of capacity and typology. The design of Simem XENTRIX planetary mixers has a patented central charging solution for cement, water, and admixtures which makes it a leader in its class with the best possible mixing action. The Simem RHYNO horizontal twin-shaft mixer represents excellence in the field of mixing thanks to a robust design, intuitive paddle adjustment and mixing action with the innovative DYNA-FLOW technology.

Concrete Discharge

We provide different solutions for the concrete discharge. Especially in precast and RCC production, holding hoppers are one of the main solutions. Standard cones are available for discharge into truck mixer or bucket.
Verschiedene Lösungen für die Betonverladung sind verfügbar.
Nachbehälter (meist in der Fertigteilindustrie verwendet) oder diverse
Auslasstrichter die sich an die Anforderungen des Kunden richten.

Concrete Distribution

For applications in the precast industry, Simem has developed over the years a series of highly reliable machines for the transport and distribution of concrete. The Pelican wagons can be developed on a double line to be loaded by two mixers. They travel at a speed of 180 m/ minute and have a capacity of 1 to 3 m³. They unload the material through a rotating movement and are controlled by a PLC system. A washing station is also available.

Simem@tic 3.0

Stationary Batching Plant – TOWER BETON

DESIGN

. Innovative Design

The SIMEM TOWER BETON series of vertical batching and mixing plants represent the state of the art technology for industrialized concrete production. The design of the Beton Tower’s square frame is innovative and includes many improvements from the traditional cylindrical frame like:

• Hot dip galvanization of all support structures and aggregate bins, reducing maintenance costs and increasing lifetime of the plant.
• Optimal positioning of dosing gates under aggregate bins, reducing wear considerably compared to a cylindrical tower.
• A ﬂat surface on the outside allows for a wide selection of claddings to protect against climate, as well as important requirements from authorities to meet architectural and environmental guidelines.

DESIGN

. Modularity and Flexibility

3 floors connected by a staircase

Top Level: aggregate loading level; capacity from 130 to 600 m3; 4 to 8 fractions.
Middle Plan: dosing equipment for aggregate, cement, powders, water, additives
Lower floor: mixing platform, up to 2 mixers, planetary or twin shaft.

DESIGN

. Tailor Made Engineering

The SIMEM TOWER BETON series’ structure of the vertical batching and mixing plant is dimensioned to support the aggregate storage bins and can be optimized in terms of space for:

storage of clean water and additives tanks;
electrical panels;
concrete laboratory;
a warehouse for spare parts and equipment storage for efficient management of the plant

DESIGN

. Automation - Simem@tic 3.0

Simem@tic is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

Familiar Windows operating environment with SQL database
Flexible reporting and backup functionality
Real time flow correction for each material
PC/PLC based

Semi Mobile Continuous Plant – FLOWBETON

DESIGN

. High Capacity Continous Plant

Designed, engineered, and constructed specifically for high-capacity productions, this complete plant is manufactured for rigorous and demanding projects requiring continuous concrete production of zero slump and Roller Compacted Concrete (RCC).

DESIGN

. MDC Continuous Mixer

Simem MDC Continuous Flow Mixer adopts the recognized twin shaft mixing technology which is specifically designed for Zero Slump Concrete and Roller Compacted Concrete (RCC).

DESIGN

. Modularity and Flexibility

All projects are not created equal and FlowBeton is no exception. Years of experience with delivering concrete plants for the World’s highest profile projects, is carried over to FlowBeton’s modular design. This standard plant allows for easy modification and optimal configuration to fit strict production requirements.

DESIGN

. Automation - Simem@tic Flow

Simem@tic flow is an easy to use automation with unbeatable accuracy and flexibility for uninterrupted operation.

Familiar Windows operating environment with SQL database
Flexible reporting and backup functionality
Real time flow correction for each material
PC/PLC based

Semi Mobile Batching Plant – JUMPER

DESIGN

. Mobility & Performance

Simem Jumper is a new line of compact mobile plants suitable for small precast operations and numerous other applications, especially for cases where mobili-ty is a main deciding factor. The key features of these plants are the compact construction, the fast instal-lation and mobility as well as the advantage that civil works are not required.

DESIGN

. SUN Planetary Mixer

The JUMPER 450, the smallest JUMPER plant, is equipped with a SUN 451 planetary mixer, which has an output of 0.35 m3 compacted concrete per batch. Cement scale, metered water and an aggre gate dosing device are standard.
The JUMPER 750 offers a SUN 751 with output of 0.5 m3 per batch.

DESIGN

. MSO Twin Shaft Mixer

The JUMPER 1500 and 2000 plants are equipped each with an MSO twin-shaft mixer, with an output capacity of 1.0 respectively 1.25 m3 per batch. Different to the JUMPER 750, these plants are equipped with a double aggregate dosing device and a water scale

DESIGN

. Simem@tic MEGA +

The JUMPER 1500/2000 are equipped with the SIMEM@TIC MEGA+, with a very powerful archive and data management as well as the creation and print-out of delivery notes, an automation system which has been designed for the control of ready-mix concrete plants.

DESIGN

. Modularity and Flexibility

Jumper can also be easily insulated to avoid weather conditions to interfere with production.

DESIGN

.Easy Transport & Assembly

Easy transport and quick assembly are fundamental elements taken into consideration from design to manufacturing of each type of SIMEM mobile plants. JUMPER plants can be moved from site to site with standard trucks and trailers or stored in containers, which makes transportation easy and economical. All JUMPER plants are pre-wired and pre-plumbed, therefore it’s extremely easy and fast to bring the plants from transport to working position.