References Archive

Bison 600M – Italy

SIMEM supplied a continuous concrete production unit Bison 600M, designed as a compact and integrated system that combines material feeding, dosing, mixing, and control within a single steel structure. The plant includes aggregate, cement, and water dosing systems with wide operating ranges, all controlled by advanced electronic systems and inverters to ensure high precision and flexibility. At its core is a continuous twin-shaft mixer (MDC 501, 2×30 kW), installed with a slight inclination to optimize material retention and mixing efficiency, using highly wear-resistant components. The unit is equipped with an MCC control panel, water pressurization system, and discharge conveyor, allowing efficient and controlled production. The entire system is supported by an automation platform (Simematic FLOW) with PLC, real-time monitoring, reporting, and remote connectivity (SIMEM 4.0), ensuring full control of production parameters and performance.
The configuration is complemented by auxiliary systems including aggregate storage expansion (Bison bins with 3 compartments), cement silos with full safety and filtration equipment, screw conveyors, and moisture measurement sensors for process optimization. Additional infrastructure includes an operator cabin with HVAC, CCTV monitoring, compressed air system, water storage and distribution, and automatic mixer washing (Superwash). The plant is designed for high productivity, modular expansion, and ease of operation, with a strong emphasis on automation, durability, and integration of all supporting services needed for continuous concrete production.

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Falcon 4000 – PerGenova Breakwater

SIMEM supplied a complete concrete production system designed for installation both on a quay and on a floating barge, with a strong focus on aggregate handling, transport, and controlled feeding into the batching process. On the quay side, the system includes aggregate storage bins (Bison bins with 2 compartments, total 16 m³ capacity), feeding conveyors with variable speed control, safety systems (ultrasonic sensors, pull cords, rotation sensors), and a radial movable inclined conveyor to adapt to different loading positions. On the barge, the material handling continues with multiple conveyor systems (inclined, horizontal, reversible, and translating belts) designed to distribute aggregates efficiently into storage areas and batching units. All conveyors are equipped with advanced safety protections, automatic lubrication, monitoring sensors, and maintenance walkways compliant with CE standards, ensuring safe and flexible operation in a marine environment.

The plant also integrates complete batching and production systems, including modular aggregate units (Nexus MASTER with multiple compartments), a twin-shaft concrete mixer (Rhyno 4000), cement and water dosing units (Falcon 4000), and multi-line admixture dosing systems with dedicated storage containers. Supporting systems include cement silos with full safety and filtration equipment, pneumatic and electrical distribution networks, automation and service containers for utilities, water management, and washing systems (Superwash). Additional components such as power generation (dual generator sets), wastewater treatment (Betonwash), CCTV monitoring, lighting, and operator facilities complete the installation. The entire system is engineered for heavy-duty, continuous production in a marine environment, emphasizing modularity, durability, automation integration, and operational safety.

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MMX – PerGenova Breakwater

SIMEM supplied a complete high-capacity mobile concrete batching plant (MMX 5000) centered on a twin-shaft horizontal mixer with a 5 m³ dry capacity and 3.3 m³ concrete output. The mixer is powered by dual 55 kW motors with advanced gearboxes, oil cooling, heavy-duty wear-resistant components, and automated lubrication systems to ensure durability and continuous performance. It includes integrated systems for dust control, mixer cleaning, safety interlocks, and temperature monitoring. The plant also features highly accurate dosing systems for cement, water, aggregates, and chemical admixtures, all equipped with certified load cells, flowmeters, and automated control valves to guarantee precise batching and consistent concrete quality.

The installation is supported by a fully integrated structure with conveyors, aggregate storage (4 compartments, up to 160 m³), mobile silos (65 m³ each), screw conveyors, and pneumatic distribution systems. Automation is managed through the Simem@tic system with MCC panels, remote control, and monitoring tools, ensuring efficient operation and maintenance. Additional systems include water management (tanks, pumps, washing systems), compressed air supply, CCTV supervision, and environmental protections such as dust filters and soundproofing. The plant is designed for mobility, quick setup, and high productivity, with hydraulic movement systems, modular enclosures, and service container integration enabling flexible operation in different job sites.

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Eagle 4000 – Italy

The Eagle 4000 is a high-performance concrete batching plant designed for efficiency, reliability, and optimal integration into modern construction workflows. At its core is the Nexus 2.3 aggregate group, configured in a LINEAR layout with 4 compartments and a single discharge gate. Aggregates are extracted via an 800 mm wide belt, ensuring steady and precise material flow. Complementing this is a 5-compartment aggregate storage system with a total capacity of 170 m³, built from galvanized corrugated sheet metal and reinforced with tie rods for maximum durability.

Concrete mixing is handled by the robust RHYNO 4000 twin-shaft mixer, capable of producing 2.5 m³ of compacted concrete per cycle, powered by two 45 kW electric motors. The plant is fully enclosed with a complete housing system, providing protection from external elements and minimizing dust and noise emissions. Additionally, the Betonwash 1.0 unit is integrated for efficient water recycling, promoting environmentally responsible operation and compliance with modern sustainability standards. The Eagle 4000 is a compact yet powerful solution for demanding concrete production needs

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MMX 5000 – South Korea

Simem has delivered an MMX concrete batching plant to South Korea, marking another step in the company’s international expansion and commitment to innovation in concrete production. The MMX plant, known for its modular design and fast installation, is ideal for high-output projects that require flexibility, mobility, and minimal environmental impact.

Engineered for precision and reliability, the MMX plant in South Korea ensures optimized production cycles and reduced energy consumption, aligning with the region’s advanced construction standards. Its rapid setup and ease of transport make it particularly suited for dynamic job sites and infrastructure developments, further reinforcing Simem’s reputation as a trusted global partner in concrete technology.

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Wet Beton 120 – Denmark

Simem has supplied a high-performance concrete batching plant to Unicon A/S, one of Denmark’s leading ready-mix concrete producers. The plant was engineered to meet the high standards of quality, sustainability, and efficiency required by the Scandinavian market.

This advanced configuration ensures consistent and high-quality concrete production while supporting Unicon’s commitment to reducing environmental impact. With its modular design, energy-efficient operation, and robust performance in variable weather conditions, the Simem plant offers a reliable solution tailored to the needs of modern concrete production in Denmark.

Wet Beton 120 Twin – Trojena

Simem has been selected as the supplier for the concrete production facilities in Trojena, a key development within the ambitious NEOM project in Saudi Arabia.

The plant provided by Simem is specifically designed to meet the demanding conditions of the mountainous region, ensuring high performance, environmental sustainability, and continuous production in a logistically challenging environment.

Thanks to its advanced technology and modular design, the Simem batching plant enables efficient operation with reduced environmental impact, aligning with the eco-conscious vision of the Trojena project. Its reliable output and adaptability make it a crucial element in supporting the large-scale construction efforts required to bring this innovative destination to life.

Eagle 5000 – Cumbidanovu Dam

Simem has supplied a state-of-the-art concrete batching plant for the Combidanovu dam project in Sardinia, Italy. Designed to meet the specific technical and environmental requirements of dam construction, the plant includes a semi-truck accessible aggregate receiving hopper (3 x 6 m, 25 m³ capacity), a Nexus 2.3 LINEAR aggregate unit with 6 compartments, and the powerful MSO 5001 twin-shaft horizontal mixer with a concrete output of 3.3 m³ per batch and dual 55 kW motors.

The entire installation ensures high production efficiency, reliability, and precise control of the concrete mix, which is essential for the structural integrity and durability of the dam. Simem’s solution also prioritizes ease of transport, quick installation, and low maintenance, making it ideally suited for remote and demanding construction sites like Combidanovu.